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Durco Sludge Dryers

Enviro-Dri Sludge Dryers

Durco Enviro-Dri Sludge Dryer
Durco Enviro-Dri Sludge Dryer

Sludge Dryer Center

Sludge Dryer Applications

Sludge Dryer
Features & Benefits

Sludge Dryer Disposal
Cost Calculations

Custom Designs & Options



Heavy Duty, Double Helix, High Torque Rotor


Typical Sludge Cake Contains Up To 75% Water


Shear Sensitive Sludge Cake


The Uniform Pellets Minimize Dust & Are Ideal For Transportation

Durco Enviro-Dri Sludge Dryers By Ascension

The Enviro-Dri Sludge Dryer is ideal for any company that is currently generating hazardous waste that must be disposed of in a hazardous landfill - Waste disposal costs reduced up to 75%


Sludge Dryer Applications

Durco Enviro-Dri Sludge Dryers are designed for supplemental dewatering of sludge cake
(>25 wt% solids) up to 90%, greatly reducing waste volume and weight.

The Enviro-Dri Sludge Dryer is typically used in conjunction with a filter press where the filter press discharges its cake directly into the dryer. This integrated design provides a small footprint.

Low-pressure steam (25 psi) contained in a steam jacket provides heating energy while the sludge cake is mixed within the dryer.

Manual or hydraulic operation is available for inlet and outlet doors.

The Durco Enviro-Dri Sludge Dryer is designed for heavy-duty, every day batch waste disposal.

Specific Process Applications Include:

  • Metal Hydroxides
  • Inorganic sludge cakes
  • Organic sludge cakes
  • Solvent Removal
  • Durco Enviro-Dri Sludge Dryer

    Durco Enviro-Dri Sludge Dryers Reduce Waste Disposal Costs Up To 75%

    Ascension Industries FSD Enviro-Dri Sludge Dryer Rotors
    View of Enviro-Dri Rotors


    Durco Enviro-Dri Sludge Dryer Features & Benefits

    Closed Drying Process - Continuous, homogeneous drying reduces volume, controls emissions, minimizes dusting and eliminates leaks or spills.

    Quicker Drying Cycle - Quicker drying cycles allow smaller models to handle larger press loads by using inexpensive hoppers.

    Indirect Heating - Low temperature heat transfer eliminates incineration and volatile problems. Single operation. All stages take place in the dryer.

    Low Pressure Steam Operation - Provides efficient heat source with uniform controlled temperature. Does not require boiler operator.

    ASME Code Jacket - ASME Code Stamped trough jacket provides efficient heat transfer service.

    Heavy-Duty Drive Assembly - Double helix, heavy-duty rotor and drive assembly. Includes adjustable and replaceable wiper blades.

    Dryer Sized To Filter Press - No intermediate material handling. Batch drying operation is independent from press operation.

    Sliding or Pneumatic Lift Hatch - Easy access to dryer rotor.

    Control Timer - Permits adjustable drying time.

    Modular Design - Easy to retrofit in place.


    Disposal Cost Calculations

    Savings Add Up To Profits With Enviro-Dri Sludge Dryers.
    This easy to use worksheet will help you calculate the savings and payback of your Durco Enviro-Dri steam sludge dryer.

    Current Annual Disposal Costs Calculations
    Volume of Sludge in
    Tons or Containers
    per Day or Week.
    X Disposal Cost per Ton or Container. X 260 days or
    52 weeks.
    = Total Yearly
    Disposal Costs.

    Yearly Savings Calculations
    Yearly Disposal Costs. X 60% Reduction in
    Costs.*
    = Reduction in
    Disposal Costs.
    = Annual
    Increase in
    Profits.

    *Typical plating sludges of 25 to 28% solids content will yield 60% average weight and volume reductions after drying.

    Enviro-Dri Custom Design & Options

    The Durco Enviro-Dri Sludge Dryer can be incorporated into a custom engineered solid-liquid separation system to fit your special needs. Typical applications combine the sludge dryer with a Sidebar Filter Press, Overhead Filter Press, or Presssure Leaf Filter, in a customized filtration and cake drying system.

    Enviro-Dri Optional Equipment:

  • Stainless Steel Trough & Rotor
  • Exhaust Fume Scrubber
  • Loading / Unloading Systems
  • Boiler Packages
        (when steam is unavailable)
  • Condensate return
        (improves system efficiency)
  • Ascension Industries Sludge Dryer Design



    Ascension Industries Filtration Division Sales 716-693-9381 ext.216
    For Laboratory & Pilot-Scale Testing Call ext.216
    Durco OEM Filter Parts Call ext.231


    Ascension Industries
    Filtration Division
    716-693-9381 ext.216

    Fast-Track Your Project(Download MS Word Form)

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    *Ascension Industries
    Owns Durco Filters

    Ascension Industries has purchased & owns all records, drawings, bills of materials and support data for existing:
    Duriron (DURCO), Aquacare, FSD Filter Presses, Pressure Leaf Filters & Nutsches, Tubular Filters & Enviro-Dri Sludge Dryers.


    Durco Enviro-Dri Sludge Dryer Information Center

    Printable PDF downloads:

    Durco Enviro-Dri Sludge Dryer Detailed Specifications


    Ascension Industries Pilot Process & Lab Facilities

    Ascension Industries offers You a range of Test Filters, Laboratory Analysis of Your process fluids, and on-site Pilot-Scale Filter Testing to optimize Your filtration process.

    Interested? - Contact:
    Durco Applications Engineering
    716-693-9381 ext.216
    filterengineering@asmfab.com


    Durco Enviro-Dri
    Sludge Dryer Features

    Durco Sludge Dryer (Schematic)
    1 - Modular Design
    2 - Heavy Duty Rotor
    3 - ASME VIII Steam Jacket
    4 - Heavy Duty Bearing Assembly

    *OEM Durco Filters

    Ascension Industries is the only industrial filter and filtration parts supplier capable of matching original equipment specifications and dimensions, for genuine filters made, branded, or recognized as:
    Durco, Duriron, Filtration Separation Dynamics (FSD), Enzinger, or Aqua Care.


    Durco Enviro-Dri
    Sludge Dryers:

    ... reduce waste disposal
    costs up to 75%

    ... create savings that add up to profits

    ... produce uniform pellets
    that minimize dust & are lighter weight, reducing
    transportation costs

    ... have a double helix, heavy-duty rotor and drive assembly

    ...ASME Code stamped trough jacket provides efficient heat transfer service

     


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